The LX-BT100 flat bar laser cutter is specifically developed for the automated processing of flat bars
Custom Clamping Design: The front and rear pneumatic chucks are custom-engineered specifically for flat bar geometry to ensure firm clamping and prevent deformation
High Repeat Positioning Accuracy: Precisely aligned with dial indicators during installation, the chuck system achieves a repeat positioning accuracy of 0.05 mm
Quenched High-Carbon Pressing Axis: The pressing axis is manufactured from quenched and ground high-carbon steel, providing high rigidity, strong load-bearing capacity, and smooth transmission with minimal runout
Short Tail Length: The machine controls the minimum tail length to ≥50mm, significantly cutting down raw material waste compared to conventional cutting equipment
Extended Jaw Clearance Design: Optimized chuck layout and extended clearance jaws allow deeper cutting without machine interference, maximizing flat bar material yield
Magnetic Manipulator Loading: Equipped with a magnetic manipulator that automatically picks up, separates, and loads flat bars into the cutting area, eliminating manual loading labor
High Loading Capacity: Supports batch loading up to 1.5 tons, handling flat bar lengths from 3,000 mm to 6,200 mm
Automatic Orientation Detection: Built-in auto-detection ensures correct workpiece orientation for seamless, reliable continuous feeding
Linear Motor Transmission: The X and Y axes feature linear motors guided by precision linear rails, ensuring high rapid-traverse speed, rapid acceleration, and zero backlash
Extended Feeding Stroke: Offers a long feeding axis stroke of 7,000 mm, easily accommodating standard 3 m to 6 m industrial raw flat bars
High-Speed Chuck Rotation: The rotary chuck delivers positioning and travel speeds up to 150 rpm
Dedicated Nesting Software: Supports batch import of DXF/STEP files, automatic path optimization, co-edge cutting, and micro-joint nesting to save time and reduce programming steps
Capacitive Automatic Height Following: Maintains an optimal non-contact cutting gap (down to 0.2 mm) over uneven or slightly warped flat bars, ensuring consistent, clean kerfs
Independent 3-Line Gas Control: Automates assist gas pressure and switching between piercing and cutting cycles to reduce operating gas costs
Q1: What materials and dimensions can the LX-BT100 process?
A: The LX-BT100 is engineered specifically for cutting flat bars and flat steel strip profiles
Width: 20 mm to 100 mm
Thickness: 3 mm to 10 mm
Raw Material Length: 3000 mm to 6200 mm
Compatible Materials: Carbon steel, stainless steel, and aluminum alloy
Q2: Why choose a dedicated flat bar laser cutter over a traditional pipe or sheet laser machine?
A: Standard tube cutters use self-centering chucks that frequently lead to slippage, edge twisting, or uneven clamping pressure when handling rectangular flat stock
Q3: How does the machine minimize raw material waste? What is the tailing length?
A: With its optimized chuck clearance and deep-stroke clamping structure, the LX-BT100 controls minimum tailing length to >= 50 mm
Q4: How does the automatic loading system handle flat bars?
A: The machine is equipped with an intelligent magnetic manipulator loading system
Batch Capacity: Up to 1.5 tons (maximum single tube weight: 30 kg / 40 kg)
Smart Detection: Features automatic tube orientation detection for seamless, continuous feeding without manual repositioning
Q5: What dynamic drive system does the LX-BT100 use?
A: The X and Y feed axes are driven by high-precision linear motors with precision linear rails, ensuring fast rapid traverse and zero backlash
Q6: Can it cut warped, bent, or uneven flat steel?
A: Yes
Q7: What CNC system and file formats are supported?
A: It runs on a dedicated bus-type CNC tube cutting control system with intelligent nesting software
